Rugby Cement Kiln: Difference between revisions

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[[Rugby Cement Kiln]] is located in Rugby and is owned by [[Cemex]].
{{CementKiln|EPR=BL7248IH|id=9}}
{{CementKiln|EPR=BL7248IH|id=9}}
[[Category:Cement Kilns]]
[[Category:Cement Kilns]]
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==Ownership==
==Ownership==
* 1870 to 1871 Rugby Blue Lias Lime and cement Co. Ltd
* 1870 to 1871 Rugby Blue Lias Lime and Cement Co. Ltd
* 1871 to 1979 Rugby Portland Cement Co. Ltd
* 1871 to 1979 Rugby Portland Cement Co. Ltd
* 1979 to 2000 Rugby Group
* 1979 to 2000 Rugby Group
* 2000 to 2005 RMC
* 2000 to 2005 RMC
* 2005 to Present [[Cemex]]  
* 2005 to Present [[Cemex]]


==The Process at Rugby==
==The Process at Rugby==
Line 19: Line 20:
==Raw Materials==
==Raw Materials==
The primary raw materials were Blue Lias Limestone from a range of quarries over its life near to the site. More recently the raw materials are chalk from Kensworth Quarry (Dunstable) and clay from Southam Quarry<ref>[http://www.cemexcommunities.co.uk/Userfiles/Documents/Rugby%20Archive/CEMEXRugbyWorksBooklet.pdf Cemex Communities Works Booklet PDF]</ref>.
The primary raw materials were Blue Lias Limestone from a range of quarries over its life near to the site. More recently the raw materials are chalk from Kensworth Quarry (Dunstable) and clay from Southam Quarry<ref>[http://www.cemexcommunities.co.uk/Userfiles/Documents/Rugby%20Archive/CEMEXRugbyWorksBooklet.pdf Cemex Communities Works Booklet PDF]</ref>.
 
{{NHLFTable|Permit=BL7248IH}}
==Waste Used on Site==
{{EAIn|EPR=BL7248IH|CK=T}}
The Rugby site waste return to the [[EA]] for the most recent year of 2018 showed 176,851 tonnes of the following wastes used on site, primarily for the primary purpose of substituting fuel requirements in the plant:
The large proportion of the [[RDF]]/[[SRF]] used by [[Cemex]] (and named by [[Cemex]] as [[Climafuel]]) is supplied by [[Suez]] from their [[PPP]] contracts with [[Rugby Borough Council|Rugby]] and [[Birmingham City Council|Birmingham]] via [[Malpass Farm]] site. In May 2022 [[Cemex]] announced their intention to operate with 100% alternative fuels<ref>https://www.cemex.co.uk/-/cemex-to-operate-fully-on-alternative-fuels-at-uk-cement-plant</ref>.
{{CKWaste|EPR=BL7248IH}}
The large proportion of the [[RDF]]/[[SRF]] used by Cemex (and named by the [[Climafuel]]) is supplied by [[Suez]] from their [[PPP]] contracts with [[Rugby Borough Council|Rugby]] and [[Birmingham City Council|Birmingham]] via [[Malpass Farm]] site.


==References==
==References==
<references />
<references />

Latest revision as of 09:52, 10 November 2022

Rugby Cement Kiln is located in Rugby and is owned by Cemex.


Rugby Cement Kiln
Site Location
Site Location

See Cement Kilns → page for a larger UK Wide map.

Waste Licence BL7248IH
Operator Cemex
Parent Company Cemex SAB de CV
Clinker Capacity 1.5 Mt

Summary site information collated from a variety of sources.

Rugby Cement Works - source aggregatesresearch.com
Rugby Cement Works - source aggregatesresearch.com


Overview

WikiWaste has used the website Cement Plants and Kilns in Britain and Ireland[1] extensively for the reference material for each individual cement kiln page. The detail on this reference website is extensive and as WikiWaste is focused upon the UK waste and resource market, only the key highlights are captured from this website (and company websites accordingly) to provide background and context. Rugby started manufacturing clinker in 1870 and up to 2015 had produced 33 million tonnes of clinker through 7 rotary kilns over this period.

Ownership

  • 1870 to 1871 Rugby Blue Lias Lime and Cement Co. Ltd
  • 1871 to 1979 Rugby Portland Cement Co. Ltd
  • 1979 to 2000 Rugby Group
  • 2000 to 2005 RMC
  • 2005 to Present Cemex

The Process at Rugby

The process at the site is an air-separated precalciner kiln, supplied by Polysius which allows for the burning of alternative fuels.

Raw Materials

The primary raw materials were Blue Lias Limestone from a range of quarries over its life near to the site. More recently the raw materials are chalk from Kensworth Quarry (Dunstable) and clay from Southam Quarry[2]. The query SELECT "tin" FROM "db_ea"."ea_ton_in" WHERE epr='BL7248IH' is invalid (Error : SSL SYSCALL error: EOF detected

Function: EDConnectorRdbms::fetch Query: SELECT "tin" FROM "db_ea"."ea_ton_in" WHERE epr='BL7248IH' ).Error: Could not connect to database (Cannot access the database: Unable to connect to PostgreSQL server: connection to server at "10.106.0.2", port 5432 failed: FATAL: the database system is in recovery mode).

Waste Tonnage, EWC List

The table shows a list of the Waste for the Permit BL7248IH, that has arrived into sites as reported to the Regulator and then publicised in their reported statistics. The Data was last updated in October 2024. The total reported tonnage arriving at the site was: Expression error: Unexpected < operator.t.

EWC Code Description Tonnes In


Error: Could not connect to database (Cannot access the database: Unable to connect to PostgreSQL server: connection to server at "10.106.0.2", port 5432 failed: FATAL: the database system is in recovery mode).Error: Could not connect to database (Cannot access the database: Unable to connect to PostgreSQL server: connection to server at "10.106.0.2", port 5432 failed: FATAL: the database system is in recovery mode).

Waste Tonnage, By Origin

The table shows a list of the Waste for the Permit BL7248IH, that has arrived into sites as reported to the Regulator and then publicised in their reported statistics. The Data used is from the most recent returns. The total reported tonnage arriving at the site was: Expression error: Unexpected < operator.t.

Where this tonnage exceeds that reported in year of the corresponding annual report, this may be due to the following reasons:

  • Tonnage may have been received but not incinerated, i.e. the material is held pending incineration (the operator return to the EA reports as received whereas the annual report focuses on when the waste is incinerated.)
  • Material may have been received into the site but treated in some other way than incineration.
  • Material may have been received on the but transferred out of site for disposal/treatment at another site rather than incineration on the site.
EWC Code Origin of Waste Tonnes In
19 01 11* North West 183.16
19 12 10 Stockton-on-Tees 676.52
16 01 03 Suffolk 1623.18
19 12 10 Rugby 156833.52
19 01 13* Cheshire West and Chester 2949.82
10 02 13* North Lincolnshire 14337.54
19 12 10 Lincolnshire 24608.18


The large proportion of the RDF/SRF used by Cemex (and named by Cemex as Climafuel) is supplied by Suez from their PPP contracts with Rugby and Birmingham via Malpass Farm site. In May 2022 Cemex announced their intention to operate with 100% alternative fuels[3].

References