Dunbar Cement Kiln

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Tarmac Ltd, Dunbar Plant
Site Location
Site Location

See Cement Kilns → page for a larger UK Wide map.

Waste Licence PPC/E/0020020
Operator Tarmac
Parent Company CRH plc
Clinker Capacity 0.9 Mt

Summary site information collated from a variety of sources.

Dunbar Cement Works - source Lisa Jarvis 2007
Dunbar Cement Works - source Lisa Jarvis 2007


Overview

WikiWaste has used the website Cement Plants and Kilns in Britain and Ireland[1] extensively for the reference material for each individual cement kiln page. The detail on this reference website is extensive and as WikiWaste is focused upon the UK waste and resource market, only the key highlights are captured from this website (and company websites accordingly) to provide background and context. Dunbar started manufacturing clinker in 1963 and up to 2015 had produced 38 million tonnes of clinker through 3 rotary kilns over this period.

Ownership

  • 1962 to 2011 Blue Circle
  • 2001 to 2013 Lafarge
  • 2013 to 2015 Lafarge Tarmac
  • 2015 to Present CRH plc (owners of Tarmac)

The Process at Dunbar

The following summary diagram is from Tarmac's website[2]:

Schematic of Dunbar cement Kiln Process - source Tarmac website
Schematic of Dunbar cement Kiln Process - source Tarmac website


Raw Materials

The primary raw materials are Carboniferous Limestone and Shale from Northeast Quarry.

Waste Tonnage, EWC List

The table shows a list of the Waste for the Permit BL3986ID, that has arrived into sites as reported to the Regulator and then publicised in their reported statistics. The Data was last updated in October 2023. The total reported tonnage arriving at the site was: 12,065.71t.

EWC Code Description Tonnes In
19 12 10 combustible waste (refuse derived fuel) 1569.35
13 07 01* fuel oil and diesel 0.00
19 02 04* premixed wastes composed of at least one hazardous waste 12.90
19 12 01 paper and cardboard 5738.28
16 01 03 end-of-life tyres 4745.18


Waste Used on Site

There is no waste return for the Dunbar site to SEPA available for the most recent year of 2018, but the following schematic and detail on the Tarmac website shows that the site used alternative fuels to substitute over 40% of its energy needs, focused on sewage sludge, liquid wastes and tyres. In early 2019 Tarmac reported the signing of an agremeent with local waste company Hamilton Waste and Recycling to supply SRF to the plant. The schematic below from the Tarmac website shows a summary of how materials are used on site[3]:

Waste Derived Fuel schematic from Tarmac website
Waste Derived Fuel schematic from Tarmac website


References