Heated tube reactors include a family of reactors with fixed walls in a tube shape with the feedstock inside being transported via various driving modes. Tubular reactors are externally heated and so are often used for pyrolysis applications as this allows the introduction of heat without oxygen. This type of reactor takes different forms such as a screw pyrolyser, a tubular rectilinear reactor with solid driven forward by a vibro-fluidised transport, and a tube with an inner mixer. The advantages of these systems include:

  • Continuous coke and gas removal from the reactor tubes free from leakage
  • Larger heat transfer surface in a unit volume
  • Convenience for syngas reforming[1]

Design

 
Pyrolysis system with a designed tube reactor. All rights reserved.

As a typical tubular reactor, the screw tube, with its lower construction and operation costs, has great future prospects. For this design, the screw speed can be varied within 0.5–25 rpm (rotations per minute), thereby changing the residence time of the materials. Examples of tubular reactors used in pyrolysis systems include in the Thermoselect process, the Compact Power process and CNRS thermo-chemical convertor[2].

References